Build the Ultimate Container Storage Cabinet Tools and materials
Our 24 -in. base cabinet required a 4 x 4-ft. sheet of 1/2 -in.-thick plywood for the rollout, plus a 2 x 3-ft. scrap of 3/4 -in. plywood for the carrier. Your container storage cabinet may require more or less. We find high-quality birch plywood at a home center for this build the ultimate receptacle storage cabinet project. If you have trouble find nice plywood, consider ordering Baltic birch or ApplePly plywood from a home center or local lumberyard. The carrier fits under the rollout and isn’t very conspicuous, so almost any flat piece of 3/4 -in. plywood will work for that.
In addition to the lumber, you’ll need a pair of 22 -in. full-extension ball-bearing slides( about $22 at home centres or woodworking render stores) and a 1/4 -in. aluminum rod.
We utilized a table envisage to cut the plywood portions, but if you’re careful to make accurate cuts, a circular foresee will work. You’ll need a jigsaw with a plywood-cutting blade to cut the curves on the sides and dividers. We utilized a finish fingernail gun and 1-1/ 4-in. – long brad fingernails to connect the components, but you could replace trim-head fuckings if you don’t mind the larger holes they leave. Read on to learn how to build this container storage cabinet.
Build the Ultimate Container Storage Cabinet Project Directions:
1. Measure the opening of the base cabinet
Most base cabinets are about 23 in. deep and will accommodate this container storage cabinet rollout, but measure yours to be sure. If the measurement from the back of the face frame to the back of cabinet ministers is less than 22 in ., you’ll have to build a shallower rollout and use shorter drawer slides.
The other critical measuring is the width. Measure the clear opening thicknes; that is, the width from any protruding hinge or doorway proportions to the opposite side of the cabinet opening( Photo above ). Subtract 3 in. from this measurement to decide the width of components B, C, D and E( as ensure below in Project PDF’s — Figure A ).
2. Cut the side panels
After adjusting the size of parts B, C, D and E for the receptacle storage cabinet thicknes, you are able to cut out all the proportions except the carrier bottom. If you’re employing a table foresee, make partial cuts to form the L-shaped sides. But remember, you can’t see how far the blade is cutting on the underside, so be sure to stop short of your inside corner marks by at the least an inch. The photo above shows how to complete the cut with a jigsaw.
3. Cut the curves
Trace along the edge of a 1-gallon paint can to draw the radius for the curve on the side panels. Trace along a quartsize can to draw the radius on the dividers. Cut the curves on the sides and dividers with a jigsaw( Photo above ). Smooth the curved cuts with 100 -grit sandpaper.
4. Assemble the rollout
Mark the locating of the 1/4 -in. rod on the side panels using Figure A( in Project PDFs below) as a guidebook. Wrap tape around a 1/4 -in. drill bit 1/4 in. from the end to employ as a depth guide while drilling. Drill 1/4 -in.- deep pits at the marks. Use a hacksaw to cut an aluminum rod 1/2 in. longer than the thicknes of the bottom.
Apply wood glue to all edges that gratify, and arrange the sides, bottom, front and back on a workbench and clamp them together. Work the aluminum rod into the holes. Tap the portions with a hammer to align the edges perfectly before connecting them with brad fingernails( Photo above ). Take your time aiming the nail handgun to avoid nail blowouts.
5. Nail the dividers to the shelf
Finish the rollout by adding the dividers. First, decide how many dividers you want and calculate the thicknes of the space between the dividers. Cut a spacer block to that dimension and use it as a guidebook to install the dividers. Attach the dividers to the shelf( Photo above ).
6. Nail the dividers to the rollout and cut carrier
Then measure down 7-1/ 2 in. from the top and make marks to indicate the top edge of the divider shelf. Line up the divider assembly with these marks and nail it in. Draw divider center lines on the back of the rollout as a nailing guide. Then attaches the dividers( Photo above ).
Drawer slides necessitate 1/2 -in. clearance on each side, so attaining the carrier precisely 1 in. wider than the rollout will result in a perfect fit. Measure the width of the completed rollout and add exactly 1 in. to determine the width of the carrier bottom. Cut the carrier bottom from 3/4 -in. plywood. Then bolt the carrier sides to the carrier bottom to prepare the carrier for mounting the drawer slides.
7. Screw the drawer slide to the rollout
Follow the instructions included with your drawer slides to separate the slides into two parts: a channel and a rail. Usually, pressing down on a plastic lever releases the parts and allows you to separate them. Screw the rails to the drawer( Photo above ).
8. Screw the drawer slide channel to the carrier
Rest the drawer slide channel on the carrier and align the front flush to the front of the carrier side. When you’re done installing the slides, check the fit by carefully aligning the railway with the channels and sliding them together. The rollout should glide easily on the ball-bearing slides. If the slides seem too tight, you can adjust the fit by removing one of the carrier sides and slipping a thin cardboard shim between the carrier side and carrier bottom before reassembling them.
9. Install the carrier
The photo above depicts fitting the carrier assembly into the cabinet. There will be a little side-to-side play, so you can adjust the position to clear the hinge and doorway. This will probably require you to offset the carrier somewhat away from the hinge side.
10. Install the rollout
Screw the carrier to the bottom of the cabinet and you’re ready to install the rollout( Photo above ). Since you’ve already checked the fit, it is appropriate to operate perfectly. Now load it up with containers and eyelids and enjoy your neatly coordinated receptacle rollout.
Constructs the Ultimate Storage Container Cabinet Project PDFs
Click the links below to download the materials and cutting listings for this project. As well as the projects building drawings.
Read more: familyhandyman.com